G\u00fcn\u00fcm\u00fcz rekabet\u00e7i sanayi f\u0131r\u0131nlar\u0131 end\u00fcstrisinde tasar\u0131m standartla\u015ft\u0131rma; y\u00fcksek performans, g\u00fcvenilirlik, k\u0131sa s\u00fcrede \u00fcretim ve s\u00fcreklilik sa\u011flamak a\u00e7\u0131s\u0131ndan kritik \u00f6neme sahiptir. Bu nedenle Sistem Teknik Sanayi F\u0131r\u0131nlar\u0131 olarak uzun s\u00fcreli vakum f\u0131r\u0131nlar\u0131 tasar\u0131m ve \u00fcretim tecr\u00fcbemizle \u00fcretti\u011fimiz vakum f\u0131r\u0131nlar\u0131n\u0131n tasar\u0131mlar\u0131n\u0131 standart hale getirdik. Yapt\u0131\u011f\u0131m\u0131z tasar\u0131m standartla\u015ft\u0131rma sayesinde f\u0131r\u0131nlar\u0131n teslim s\u00fcrelerini 4 aya kadar indirdik. Bu standartla\u015ft\u0131rma s\u00fcrecinde uluslararas\u0131 end\u00fcstri standartlar\u0131n\u0131 (TS EN 746-1) genel m\u00fc\u015fteri gereksinimlerini ve en son m\u00fchendislik uygulamalar\u0131n\u0131 baz alarak bir yol haritas\u0131 belirledik.<\/p>\n
Tasar\u0131m standartla\u015ft\u0131rma s\u00fcrecine ba\u015flarken; f\u0131r\u0131n boyutland\u0131rma i\u00e7in f\u0131r\u0131n\u0131n faydal\u0131 hacmi ve proses t\u00fcr\u00fc i\u00e7in, proses s\u0131cakl\u0131k de\u011ferleri gibi temel fakt\u00f6rler \u00fczerinden ilerledik. Bu temel fakt\u00f6rler, f\u0131r\u0131n \u0131s\u0131tma kabininin, genel i\u00e7-d\u0131\u015f boyutlar\u0131n\u0131n ve kritik sipari\u015f kalemlerinin neler oldu\u011fu \u00f6nceden belirlemede \u00e7ok \u00f6nemlidir. Bu standartla\u015fma \u00e7al\u0131\u015fmalar\u0131 sayesinde planlamay\u0131 rahat\u00e7a yapabilir ve proje s\u00fcresini belirleyebilir hale geldik. Bu \u00e7al\u0131\u015fmalar\u0131n \u0131\u015f\u0131\u011f\u0131nda Sistem Teknik<\/strong> envanterinde yer alan Vakum Gaz Quench ve Vakum Temper F\u0131r\u0131nlar\u0131ndan 4x6x4, 6x9x6 ve 9x12x9 faydal\u0131 hacme sahip vakum f\u0131r\u0131nlar\u0131m\u0131z\u0131 standartla\u015ft\u0131rd\u0131k.<\/p>\n Tasar\u0131m standartla\u015ft\u0131rman\u0131n bir sonraki ad\u0131m\u0131 ise proses parametrelerinin belirlenmesidir. Bu parametreler; i\u015flem s\u00fcresi, \u0131s\u0131tma profili, so\u011futma profili, vakum seviyeleri, bas\u0131n\u00e7 seviyeleri gibi s\u0131ralanabilir. En \u00f6nemli parametrelerimizden biri vakum seviyelerine uygun vakum sisteminin dizayn\u0131d\u0131r. Standartla\u015ft\u0131rd\u0131\u011f\u0131m\u0131z f\u0131r\u0131n hacimlerinin proses gere\u011fince istenilen vakum de\u011ferlerine inmesi a\u00e7\u0131s\u0131ndan 10-2 \u2013 10-6 mbar vakum sistemi tayini \u00e7ok \u00f6nemlidir. Vakum seviyesi sa\u011flamak i\u00e7in uygun vakum pompalar\u0131 se\u00e7ilmeli, gaz ak\u0131\u015f\u0131 kontrol edilmeli ve f\u0131r\u0131nda s\u0131zd\u0131rmazl\u0131k sa\u011flanmal\u0131d\u0131r. S\u0131zd\u0131rmazl\u0131k ve gaz kontrol\u00fc i\u00e7in hava ak\u0131\u015f testi, vakum ka\u00e7ak testi, hidrostatik test yap\u0131lmas\u0131 \u00e7ok \u00f6nemlidir. Tasar\u0131mda standartla\u015fmak yap\u0131lan bu testlerin ve test ekipmanlar\u0131n\u0131n da standartla\u015fmas\u0131na olanak sa\u011flamaktad\u0131r. Ayr\u0131ca firmam\u0131za ait \u00f6zel vakum ka\u00e7ak tespit d\u00fczenekleri ile de f\u0131r\u0131n s\u0131zd\u0131rmazl\u0131\u011f\u0131 a\u00e7\u0131s\u0131ndan kalitemizi artt\u0131rm\u0131\u015f olduk. F\u0131r\u0131n\u0131n \u00fcretimi uygun parametrelerle standartla\u015ft\u0131r\u0131ld\u0131ktan sonra di\u011fer \u00f6nemli ad\u0131m f\u0131r\u0131n\u0131n kontrol ve otomasyon yap\u0131s\u0131n\u0131n kurulmas\u0131d\u0131r. Standartla\u015ft\u0131r\u0131lm\u0131\u015f, kararl\u0131 bir tasar\u0131mda s\u0131cakl\u0131k, bas\u0131n\u00e7, vakum seviyeleri ve i\u015flem s\u00fcreleri gibi parametrelerin do\u011fru bir \u015fekilde izlenmesi ve kontrol edilmesi gerekmektedir. Bu k\u0131s\u0131mda f\u0131r\u0131nlarla entegre \u00e7al\u0131\u015fan SCADA sisteminden yararlan\u0131lmaktad\u0131r. Bu sayede s\u00fcrekli izleme, veri toplama, veri depolama ve i\u015flem s\u00fcrecinin otomatik olarak y\u00f6netilmesi sa\u011flanmaktad\u0131r. B\u00f6ylece standartla\u015ft\u0131r\u0131lm\u0131\u015f tasar\u0131m\u0131n otomasyonu da dolayl\u0131 yoldan standartla\u015fm\u0131\u015f olur. B\u00f6ylece f\u0131r\u0131n devreye alma s\u00fcreci de h\u0131zlan\u0131r. Standartla\u015fma \u00e7al\u0131\u015fmalar\u0131m\u0131z sonucunda devreye alma s\u00fcresini 1 ila 2 g\u00fcne kadar d\u00fc\u015f\u00fcrd\u00fck.<\/p>\n Son olarak vakum f\u0131r\u0131nlar\u0131n\u0131n g\u00fcvenlik standartlar\u0131na uyumunda tasar\u0131m standartla\u015ft\u0131r\u0131lmas\u0131 operat\u00f6r kullan\u0131m\u0131nda, bak\u0131m-servis hizmetlerinde ve genel proses y\u00f6netiminde \u00f6nemli rol oynar. Bu sayede herhangi bir servis talebinde h\u0131zl\u0131 \u00e7\u00f6z\u00fcme sahip servis imkan\u0131 sa\u011flanmaktad\u0131r. B\u00f6ylece f\u0131r\u0131n manuelinde yer alan \u00e7al\u0131\u015fma, bak\u0131m ve acil durum y\u00f6nergelerinin belirlenmesi ile tasar\u0131m\u0131 standartla\u015ft\u0131r\u0131lm\u0131\u015f vakum f\u0131r\u0131n\u0131m\u0131z\u0131n t\u00fcm parametreleri belirlenmi\u015f olur. Sonu\u00e7 olarak vakum f\u0131r\u0131nlar\u0131nda yapt\u0131\u011f\u0131m\u0131z tasar\u0131m standartla\u015ft\u0131rma ile i\u015flem tekrar edilebilirli\u011fini, proje teslim s\u00fcreleri k\u0131saltmay\u0131 (Project lead time), \u0131s\u0131l i\u015flem \u00e7\u0131kt\u0131lar\u0131n\u0131n g\u00fcvenilirli\u011fini ve m\u00fc\u015fteri memnuniyetini artt\u0131rmay\u0131 hedefledik. Amac\u0131m\u0131z \u00fcretti\u011finiz standart vakum f\u0131r\u0131nlar\u0131n\u0131n end\u00fcstri i\u00e7erisinde lider konuma gelmesini sa\u011flamakt\u0131r.<\/p>\n