{"id":3881,"date":"2023-08-04T11:01:35","date_gmt":"2023-08-04T08:01:35","guid":{"rendered":"https:\/\/www.sistemteknik.com\/ferrous\/?p=3881"},"modified":"2024-01-04T13:40:40","modified_gmt":"2024-01-04T10:40:40","slug":"what-is-the-brazing-process","status":"publish","type":"post","link":"https:\/\/www.sistemteknik.com\/ferrous\/en\/what-is-the-brazing-process\/","title":{"rendered":"What is the Brazing Process?"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_75 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">\u0130\u00e7indekiler<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.sistemteknik.com\/ferrous\/en\/what-is-the-brazing-process\/#What_are_the_Main_Brazing_Methods\" >What are the Main Brazing Methods?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.sistemteknik.com\/ferrous\/en\/what-is-the-brazing-process\/#What_are_the_Key_Points_to_Consider_in_the_Brazing_Process\" >What are the Key Points to Consider in the Brazing Process?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.sistemteknik.com\/ferrous\/en\/what-is-the-brazing-process\/#What_are_the_Common_Applications_of_Brazing_in_Aviation\" >What are the Common Applications of Brazing in Aviation?<\/a><\/li><\/ul><\/nav><\/div>\n<p><span data-preserver-spaces=\"true\">Brazing is a type of joining method in which two or more metal (or ceramic) parts are joined together using a filler material with a lower melting temperature than the base materials. In this process, the parts to be joined are first temporarily fixed using a fixture, clamp, or spot welding. The selected filler material, depending on the main material type, is applied to the joint, and then the filler material is melted by applying a temperature above its melting point but lower than the melting temperature of the base materials. The molten filler material advances through capillary action, filling the gap between the joined parts and creating a strong bond.<\/span><\/p>\n<p><span data-preserver-spaces=\"true\">The filler material not only fills the gap between the two pieces but also penetrates both materials to create a very strong welding joint. Depending on the geometries of the parts to be used and the application purpose and method, the filler material can be used in different forms such as powder, or slurry mixed with a binder, foil, tape, or wire.<\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"What_are_the_Main_Brazing_Methods\"><\/span><span data-preserver-spaces=\"true\">What are the Main Brazing Methods?<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-preserver-spaces=\"true\">This process, widely used in various industries, especially in aviation, has several methods depending on the heat source used to melt the filler material. The main brazing methods are as follows:<\/span><\/p>\n<ul>\n<li><strong><span data-preserver-spaces=\"true\">Furnace brazing:<\/span><\/strong><span data-preserver-spaces=\"true\">\u00a0In this process, the heat to melt the filler material is provided by a furnace. Vacuum furnaces are commonly used, but other types of furnaces can be used under a protective gas atmosphere.\u00a0<\/span><\/li>\n<li><strong><span data-preserver-spaces=\"true\">Torch brazing:<\/span><\/strong><span data-preserver-spaces=\"true\">\u00a0In this process, heat is generated using the flame produced by oxyacetylene gas. The melted filler material is applied to the joint area by the heat of the flame. A material called flux is used to protect the molten filler material from the oxidizing effect of the air.\u00a0<\/span><\/li>\n<li><strong><span data-preserver-spaces=\"true\">Induction brazing:<\/span><\/strong><span data-preserver-spaces=\"true\">\u00a0In this process, heat is generated by induction current. A material called flux is used to protect the molten filler material from the oxidizing effect of the air.\u00a0<\/span><\/li>\n<li><strong><span data-preserver-spaces=\"true\">Resistance brazing:<\/span><\/strong><span data-preserver-spaces=\"true\">\u00a0In this process, heat is generated using the electric arc method in gas-shielded welding. Inert gases such as Argon or Helium are used to protect the molten filler material from the oxidizing effect of the air.<\/span><\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"What_are_the_Key_Points_to_Consider_in_the_Brazing_Process\"><\/span><span data-preserver-spaces=\"true\">What are the Key Points to Consider in the Brazing Process?<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-preserver-spaces=\"true\">The most important factors to consider in this process are:<\/span><\/p>\n<ul>\n<li><span data-preserver-spaces=\"true\">The cleanliness of the materials to be joined and the environment.\u00a0<\/span><\/li>\n<li><span data-preserver-spaces=\"true\">The suitability of the joining surfaces of the parts for brazing.\u00a0<\/span><\/li>\n<li><span data-preserver-spaces=\"true\">Proper adjustment of the gap between the parts to be joined.\u00a0<\/span><\/li>\n<li><span data-preserver-spaces=\"true\">Selection of the correct filler material and its form suitable for the base materials.\u00a0<\/span><\/li>\n<li><span data-preserver-spaces=\"true\">Application of the appropriate protective atmosphere and temperature.<\/span><\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"What_are_the_Common_Applications_of_Brazing_in_Aviation\"><\/span><span data-preserver-spaces=\"true\">What are the Common Applications of Brazing in Aviation?<\/span><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span data-preserver-spaces=\"true\">In aircraft and helicopter engines, many parts are joined using the brazing process in vacuum furnaces. Especially in recent years, this method has been developed and preferred for joining ceramic parts used in engines operating at higher speeds and temperatures. Micro-cracks observed in various parts of the turbine area are also repaired using the brazing method before being put back into service. The joining process of the honeycomb (named because of its honeycomb-like appearance) parts, which are frequently used in aircraft engines and also referred to as sealing elements, is also done using this method.<\/span><\/p>\n<p>Click to learn more about Endogas Atmospheres and to review our magazine: <a class=\"editor-rtfLink\" href=\"https:\/\/www.sistemteknik.com\/ferrous\/wp-content\/uploads\/2021\/08\/4-sistem-ic-ing.pdf\" target=\"_blank\" rel=\"noopener\"><span data-preserver-spaces=\"true\">INDUSTRIAL FURNACES 4. EDITION<\/span><\/a><\/p>\n<p>Read Also: <a href=\"https:\/\/www.sistemteknik.com\/ferrous\/en\/sistem-teknik-industrial-furnaces-hybrid-microwave-furnace\/\">Hybrid Microwave Furnace<\/a><\/p>\n<p>&nbsp;<\/p>\n<p><script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"FAQPage\",\n  \"mainEntity\": [{\n    \"@type\": \"Question\",\n    \"name\": \"What are the Main Brazing Methods?\",\n    \"acceptedAnswer\": {\n      \"@type\": \"Answer\",\n      \"text\": \"Furnace brazing\nTorch brazing\nInduction brazing\nResistance brazing\"\n    }\n  },{\n    \"@type\": \"Question\",\n    \"name\": \"What are the Key Points to Consider in the Brazing Process?\",\n    \"acceptedAnswer\": {\n      \"@type\": \"Answer\",\n      \"text\": \"The cleanliness of the materials to be joined and the environment.\u00a0\nThe suitability of the joining surfaces of the parts for brazing.\u00a0\nProper adjustment of the gap between the parts to be joined.\u00a0\nSelection of the correct filler material and its form suitable for the base materials.\u00a0\nApplication of the appropriate protective atmosphere and temperature.\"\n    }\n  },{\n    \"@type\": \"Question\",\n    \"name\": \"What are the Common Applications of Brazing in Aviation?\",\n    \"acceptedAnswer\": {\n      \"@type\": \"Answer\",\n      \"text\": \"In aircraft and helicopter engines, many parts are joined using the brazing process in vacuum furnaces.\"\n    }\n  }]\n}\n<\/script><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Brazing is a type of joining method in which two [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":3369,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.8.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is the Brazing Process? - Sistem Teknik Sanayi F\u0131r\u0131nlar\u0131 A.\u015e.<\/title>\n<meta name=\"description\" content=\"Learn about the brazing process, a type of joining method used in various industries, including aviation. 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